Imiqondo emisha yokonga amandla idinga ukuthuthukiswa kwedizayini ngokunciphisa izingxenye kanye nokukhetha izinto ezimelana nokugqwala ezinamandla amakhulu okulinganiswa kokuminyana. Ukwehliswa kwengxenye kungenziwa ngokwenza kahle kwesakhiwo noma ngokufaka izinto ezisindayo nezilula kakhulu. Kulo mongo, ukubumba kudlala indima ebalulekile ekukhiqizeni izingxenye zesakhiwo ezithuthukisiwe. E-Institute of Metal Forming and Metal-Forming Machines (IFUM) kuye kwasungulwa ubuchwepheshe obuhlukahlukene bokubumba. Mayelana nokwenza kahle kwesakhiwo, kwaphenywa amasu ahlukene okuqiniswa kwendawo kwezingxenye. Ukuqina okudalwe endaweni ngokusebenza okubandayo ngaphansi kwengcindezi ephakeme kakhulu ye-hydrostatic kungase kubonakale. Ukwengeza, izindawo ezilawulwayo ze-martensitic zingadalwa ngokwakhiwa kokuguqulwa kwesigaba esingeniswayo kuzinsimbi ze-austenitic ze-metastable. Olunye ucwaningo lugxile ekushintsheni izingxenye zensimbi ezisindayo ngama-alloys angenawo amandla aphezulu noma izinhlanganisela zezinto eziyingxube. Kuthuthukiswe izinqubo eziningi zokubumba ze-magnesium, i-aluminium kanye ne-titanium yezinhlelo zokusebenza ezahlukene ze-aeronautical kanye nezimoto. Lonke iketango lenqubo kusukela ekulingiswani kwezinto ezibonakalayo ngokuklama okusekelwe ekulingiseni kuya ekukhiqizweni kwezingxenye kucatshangelwe. Ukuba nokwenzeka kokubunjwa kwejiyometri eyinkimbinkimbi kusetshenziswa lezi ngxubevange kwaqinisekiswa. Naphezu kobunzima okuhlangatshezwane nabo ngenxa yomsindo womshini nezinga lokushisa eliphezulu, indlela yokukhishwa kwe-acoustic emission (AE) isetshenziswe ngempumelelo ekuqashweni kwe-inthanethi kokulimala komgunyathi. I-algorithm entsha yokuhlaziya i-AE yenziwe, ukuze amaphethini esignali ahlukene ngenxa yemicimbi ehlukahlukene efana nokuqhekeka komkhiqizo/ukufa noma ukugqokwa kwefa angatholwa futhi ahlukaniswe. Ngaphezu kwalokho, ukuba nokwenzeka kobuchwepheshe bokukhanga obaluliwe kwafakazelwa ngokuhlaziywa kwesici esilinganiselwe (FEA). Isibonelo, ubuqotho bokubumba kuyafa ngokuphathelene nokuqaliswa kokuqhekeka ngenxa yokukhathala kwe-thermo-mechanical kanye nokulimala kwe-ductile ye-forgings kwaphenywa ngosizo lwamamodeli omonakalo anqwabelene. Kuleli phepha kuchazwe ezinye zezindlela ezibaliwe.