Ukulimazeka kanye nokukhubazeka kokukhokhiswa okukhulu: Ukuvuthelwa kwemifantu

Kwelikhuluukuthethelela, lapho ikhwalithi yezinto zokwenziwa ezimbi noma icubungula inqubo ayikho ngesikhathi esifanele, ukucebisisa imifantu kuvame ukuba lula ukwenzeka.
Lokhu okulandelayo kwethula amacala amaningana okuqhekeka okubangelwa izinto ezingezinhle.
(1)Ukuthethelelaimifantu ebangelwa amaphutha we-ingot

https://www.shdhforking.com/news/defEts-and-counter -comekwesure-of-large-forgings

Iningi lezinkinga ze-INGOT zingadala ukuqhekeka ngesikhathi sokuqhuma, njengoba kukhonjisiwe esithombeni, okuwukuqhekeka okuphakathi kwe-2cr13 spindle kuyeza.
Lokhu kungenxa yokuthi ibanga lokushisa le-crystallization lincane futhi i-linear shrinkage cofficient yanele lapho i-6t ingot iqinisa.
Ngenxa yokuvunyelwa okunganele kanye ne-shrinkage, umehluko omkhulu wokushisa phakathi kwangaphakathi nangaphandle, ukucindezelwa okukhulu kwe-axial tensile, i-dendrite eqhekekile, yandiswa ukuqhekeka kwe-axial ku-Ingot, okwandiswa okwengeziwe ngesikhathi sokuqhekeka.

Isici singaqedwa ngu:
(1) ukuthuthukisa ubumsulwa bokuphazanyiswa kwensimbi ebilisiwe;
(2) I-INGOT ipholisa kancane, yehlisa ukucindezelwa okushisayo;
(3) Sebenzisa i-ejenti yokufudumeza okuhle nokukhulisa i-cap yokufakelwa, kwandise amandla okugcwalisa i-shrinkage;
(4) Sebenzisa inqubo yokuhlanganisa i-CONTION

(2)Ukuthethelelaimifantu ebangelwa ukuhanjiswa kwemvula okulimazayo ngensimbi emingceleni yokusanhlamvu.

Isibabule ensimbi sivame ukunqunyelwa emngceleni wokusanhlamvu ngesimo se-FES, esinamaphuzu awo ancibilikayo angu-982 ℃ kuphela. Emazingeni okushisa angu-1200 ℃, ama-fes emngceleni wokusanhlamvu azoncibilika azungeze okusanhlamvu ngohlobo lwefilimu eliwuketshezi, elizobhubhisa isibopho phakathi kokusanhlamvu futhi ukhiqize ukugcwala okushisayo, nokuqhekeka kuzokwenzeka ngemuva kokuthola imali encane.

Lapho ithusi eliqukethwe ensimbi lifuthelwa emkhathini we-perexidation ngo-1100 ~ 1200 ℃, ngenxa yokukhetha i-oxidation, izindawo ezicebile zethusi zizokwakha ungqimba olungaphezulu. Lapho i-solubity yethusi e-aucenite idlula yethusi, ithusi isatshalaliswa ngohlobo lwefilimu ewuketshezi emngceleni wokusanhlamvu, yakha ubucwebe bethusi futhi bengakwazi ukulungiswa.
Uma kukhona i-tin kanye ne-antimony ngensimbi, i-solubility yethusi e-auTeniite izoncishiswa ngokungathi sína, futhi ukuthambekela kokufakelwa kuzoqina.
Ngenxa yokuqukethwe okuphezulu kwe-zethusi, ingaphezulu lekhokhiswe ngensimbi lizimisele ngokushisa, ukuze ithusi licebiswe emngceleni wokusanhlamvu, futhi ukuqhekeka kwe-nucleating kanye nokwandisa esigabeni esicebisi sethusi.

(3)Ukwakha ukuqhekekaokubangelwa isigaba se-heterogeneous (isigaba sesibili)

Izakhiwo zemishini zesigaba sesibili ensimbi zivame ukuhluka kakhulu kuleyo matrix yensimbi, ngakho-ke ukucindezela okwengeziwe kuzodala ukuncipha kweplastiki ukunciphisa lapho i-deformation igeleza. Lapho nje ingcindezi yendawo idlula amabutho abophayo phakathi kwesigaba esine-heterogeneous ne-matrix, ukwahlukana kuzokwenzeka futhi kuzokwakhiwa izimbobo.
Isibonelo, ama-oxides, ama-nitrides, ama-carbides, ama-borides, ama-sulfides, izilindi kanye nokunye.
Ake sithi lezi zigaba ziminyene.
Ukusatshalaliswa kwe-Chain, ikakhulukazi emngceleni wokusanhlamvu lapho amandla abuthakathaka awohloka akhona, amazinga okushisa aphezulu azoqhekeka.
I-morphology ye-macroscopic yokuqothula ukuqhekeka okubangelwa ukuhanjiswa kwemvula okuhle emngceleni wokusanhlamvu we-20simn steel 87t Ingots sekukhishwe futhi kwethulwe njengezinhlamvu ze-polyhedral colomlar.
Ukuhlaziywa kwemicroscopic kukhombisa ukuthi ukuqhekeka okuhlanganisiwe kuhlobene nenani elikhulu lezinto ezinhle zokusanhlamvu okusanhlamvu okuhlangene nomngcele wokusanhlamvu oyinhloko.

I-countermeasure toVikela ukuqeda ukuqhekekaokubangelwa ukuhanjiswa kwemvula ye-aluminium nitride emakristalu kungokulandelayo:
1. Khawulela inani le-aluminium elingezwe kwensimbi, susa i-nitrogen kusuka ngensimbi noma uvimbele i-Aln yezulu ngokungeza i-titanium;
2. Ikwamukela i-Ingot eshisayo ye-INGOT kanye nenqubo yesigaba se-Supercoled Stunges;
3. Khuphula izinga lokushisa lokudla kokushisa (> 900 ℃) nokushisa ngokuqondile;
4. Ngaphambi kokuthethelela, ukwenziwa kwanele kwe-homogenization kwenziwa ukwenza ukufakwa kwesigaba sokuhlwava kwesokuvuma.


Isikhathi sePosi: Dec-03-2020

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