Iziphene kunye nemilinganiselo yokuXhasa iifogi ezinkulu: Ukwenza iintanda

Ngokubanziukwenza, xa umgangatho wezinto eziluhlaza uhlwempuzekile okanye inkqubo yokubumba ingekho ngexesha elifanelekileyo, ukuqhekeka kokukhwabanisa kudla ngokuba lula ukwenzeka.
Oku kulandelayo kwazisa iimeko ezininzi zokwenziwa kwecrack ezibangelwa zizinto ezimbi.
(1)Ukuqulunqaiintanda ezibangelwa ziziphene ze-ingot

https://www.shdhforging.com/news/defects-and-countermeasures-of-large-forgings-forging-cracks

Uninzi lweziphene ze-ingot zinokubangela ukuqhekeka ngexesha lokuqulunqa, njengoko kubonisiwe kuMfanekiso, eyona nto iphakathi kwe-2Cr13 spindle forging.
Oku kungenxa yokuba uluhlu lobushushu becrystallization bumxinwa kwaye i-coefficient yokuncipha yomgca inkulu xa i-ingot ye-6T iqina.
Ngenxa yokungonelanga kwe-condensation kunye nokushwabana, umahluko omkhulu wobushushu phakathi kwangaphakathi nangaphandle, uxinzelelo olukhulu lwe-axial tensile, i-dendrite yaqhekeka, yenze ukuqhekeka kwe-inter-axial kwi-ingot, eyaye yandiswa ngakumbi ngexesha lokubumba ukuze ibe luqhekeko kwi-spindle forging.

Isiphene sinokupheliswa ngoku:
(1)Ukuphucula ukusulungeka kokunyibilikiswa kwentsimbi etyhidiweyo;
(2) Ukupholisa kwe-Ingot ngokukhawuleza, ukunciphisa uxinzelelo lwe-thermal;
(3) Sebenzisa i-ejenti yokufudumala efanelekileyo kunye ne-cap insulation cap, ukwandisa amandla okugcwalisa i-shrinkage;
(4)Sebenzisa inkqubo yokubumba ephakathi.

(2)Ukuqulunqaiintanda ezibangelwa yimvula yokungcola okuyingozi kwintsimbi ecaleni kwemida yeenkozo.

Isulfure kwintsimbi idla ngokugqithiswa ecaleni komda weenkozo ngendlela ye-FeS, indawo yayo yokunyibilika iyi-982℃ kuphela. Kwiqondo lobushushu lokubunjwa kwe-1200℃, i-FES kumda wengqolowa iya kunyibilika kwaye ijikeleze iinkozo ngendlela yefilimu yolwelo, eya kutshabalalisa ikhonkco phakathi kweenkozo kunye nokuvelisa ubuthathaka be-thermal, kwaye ukuqhekeka kuya kwenzeka emva kokubumba kancinci.

Xa ubhedu oluqulethwe kwintsimbi lufudunyezwa kwi-peroxidation atmosphere kwi-1100 ~ 1200 ℃, ngenxa ye-oxidation ekhethiweyo, iindawo ezityebileyo zobhedu ziya kubumba kwi-surface layer. Xa i-solubility yobhedu kwi-austenite idlula ubhedu, ubhedu lusasazwa ngendlela yefilimu yolwelo kumda wengqolowa, lwenza i-brittleness yobhedu kwaye ayikwazi ukwenza.
Ukuba kukho i-tin kunye ne-antimony kwintsimbi, i-solubility yobhedu kwi-austenite iya kuncitshiswa kakhulu, kwaye ukuthambekela kwe-embrittlement kuya kuqiniswa.
Ngenxa yobuninzi bobhedu obuphezulu, umphezulu wezinto ezixutywayo zetsimbi zikhethwa ngokukhethekileyo nge-oxidized ngexesha lokufudumeza, ukwenzela ukuba ubhedu lutyetyiswe ecaleni komda wengqolowa, kwaye i-crack forging yenziwa nge-nucleating kunye nokwandisa kunye nesigaba esityebileyo sobhedu somda weenkozo.

(3)Ukwenza i-crackokubangelwa sisigaba esingafaniyo (isigaba sesibini)

Iimpawu zomatshini zesigaba sesibini kwintsimbi zihlala zihluke kakhulu kwi-matrix yensimbi, ngoko ke uxinzelelo olongezelelweyo luya kubangela ukuba inkqubo yonke yeplastiki iyancipha xa i-deformation ihamba. Emva kokuba uxinzelelo lwengingqi lugqithise amandla okubopha phakathi kwesigaba se-heterogeneous kunye ne-matrix, ukwahlukana kuya kwenzeka kwaye imingxuma iya kwenziwa.
Ngokomzekelo, i-oxides, i-nitrides, i-carbides, i-borides, i-sulfides, i-silicates kunye nokunye kwintsimbi.
Masithi ezi zigaba zixinene.
Ukusasazwa kwetsheyini, ngakumbi kumda wengqolowa apho kukho amandla okubopha obuthathaka, ubushushu obuphezulu bokubumba kuya kuqhekeka.
I-macroscopic morphology yokwakheka kokuqhekeka okubangelwa yimvula entle ye-AlN ecaleni komda weenkozo ezingama-20SiMn zentsimbi ezingama-87t ingots iye yafakwa ioksijini kwaye yaboniswa njengeekristale zekholamu yepolyhedral.
Uhlalutyo lwe-microscopic lubonisa ukuba ukuqhekeka kwe-forging kunxulumene nesixa esikhulu seenkozo ezintle ze-AlN precipitation ecaleni komda wokuqala wengqolowa.

Amanyathelo okuthintela ukuukunqanda ukuqhekezwa kobuqhetsebaokubangelwa yimvula ye-aluminiyam nitride ecaleni kwekristale zezi zilandelayo:
1. Ukunciphisa inani le-aluminium eyongezwe kwintsimbi, susa i-nitrogen kwintsimbi okanye inqanda imvula ye-AlN ngokufaka i-titanium;
2. Adopt ingot yokuhanjiswa okutshisayo kunye nenkqubo yokutshintsha kwesigaba se-supercooled;
3. Yandisa iqondo lokutyisa ubushushu (> 900℃) kunye nokubunjwa kobushushu ngqo;
4. Phambi kokwenza i-homogenization annealing eyaneleyo iyaqhutywa ukwenza ukusasazwa kwesigaba sokusasazwa komda womda wengqolowa.


Ixesha lokuposa: Dec-03-2020

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