Steel Forged Discs

Short Description:

Gear blanks, flanges, end caps, pressure vessel components, valve components, valve bodies, and piping applications. Forged disks are superior in quality to disks cut from plate or bar due to all sides of the disk having forging reduction further refining the grain structure and improving the materials impact strength and fatigue life. Furthermore forged disks can be forged with grain flow to best suit the final parts applications such as radial or tangential grain flow which will help improve the mechanical properties of the material.


Product Detail

Product Tags

Product Details:

Place of Origin:Shanxi

Brand Name: DHDZ

Certifications: TUV/ PED 2014/68/EU

Testing Report: En10204-3.1, MTC, EN10204-3.2

Forging Tolerance: +/-0.5mm

Minimum Order Quantity:1 piece

Transport Package: Plywood Case/Brandrith

Price:Negotiable

Production Capacity: 2000 Ton/ Year

 

Material elements

C

Mn

P

S

SI

Cr

NI

Mo

Cu

N

4130

0.33

0.7

<0.025

<0.025

<0.35

0.8-1.0

<0.5

0.15-0.25

/

/

A182 F53

≤ 0.030

≤ 1.20

≤ 0.035

<0.020

<0.80

24-26

6.0-8.0

3-5

<0.50

0.24-0.32

F6Mn

≤ 0.05

1.0

≤ 0.03

≤0.03

≤0.60

11-14

3.5-5.5

0.5-1

/

/

C45

0.42-0.50

0.5-0.8

≤ 0.035

≤ 0.035

0.17-0.37

≤ 0.25

<0.5

/

≤ 0.30

/

35NiCrMoV12-5

0.30-0.40

0.4-0.7

≤ 0.015

≤ 0.015

≤ 0.35

1.0-1.4

2.5-3.5

0.35-0.65

/

/

20MnMoNo

0.16-0.23

1.2-1.5

≤0.035

≤0.035

0.17-0.37

/

/

0.45-0.60

/

0.20-0.45

Mechanical property Dia.(mm) TS/Rm (Mpa) YS/Rp0.2 (Mpa) EL/A5 (%) RA/Z (%) Notch Impact energy HBW
4130 Ф10 >655 >517 >18 >35 V ≥20J(-60℃) 197-23
A182 F53 / ≥800 ≥550 ≥15 / V / <310
F6Mn / ≥790 ≥620 ≥15 ≥45 V / ≤295
C45 Ф12.5 ≥540 ≥240 ≥16 / V /

/

35NiCrMoV12-5 Ф12.5 ≥1100 ≥850 ≥8.0 / V /

/

20MnMoNo Ф10 ≥635 ≥490 ≥15 / U ≥47

187-229

 

 

Production Procedures:

Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment

 

Advantage:

Excellent mechanical properties,

High-precision dimensional tolerance,

Control the production procedure strictly,

Advanced manufacture equipment and inspection devices,

Excellent technical personality,

Produce different dimension based on customer’ s requirements,

Pay attention on the package protection,

Quality full service.

 

Application Industries:

Food processingindustry, equipment manufacturing, water supply and drainage, shipbuildingindustry, etc.


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