Nhasi flange, ichave hupenyu hwedu uye maindasitiri mazhinji, anogona kushandiswa kusimbisa zvigadzirwa. Nokudaro, kushandiswa kwemazuva ano kweflange kana kuti yakasiyana-siyana yakasiyana-siyana yeflanges yakagadzirwa yava chigadzirwa chinogona kushandiswa munzvimbo dzakawanda. Ipapo mapoinzi anotevera anofanirwa kutariswa kusati kwagadzirwa kugadzirwa kweflanges.
1. Tooling kugadzira uye kugadzira
Mafuranga makuruakasungwa ne2 clamping pasi mahwendefa e900 imwe neimwe, 2 flange inotsigira, 2 vertical plates uye 4 reinforcing plates. Kuti uve nechokwadi chekuoma kwechishandiso, musono wewelding weplate yakabatana inofanirwa kubhedhenurwa nepakati, uye welding Angle ndeye 20-30mm yakakwirira. On theflange ndirorinoenderana bhoti gomba rinodhiriwa, rinovimbisa kurongeka kweflange kune flange ndiro ine mabhaudhi yekubatanidza, iyo diki yekupedzisira flange nendiro kumashure, mukaha uripakati unogona kuisa madiki majaki emaoko uye kudzvanya munzira yakatwasuka yeplate paflange ndirovhura gap, kuitira kuti gokora ripinde mutooling, tora chimiro chendiro yakakora yesimbi yakaenzana nechimwiro mhando tooling, Kuti isangane nezvinodiwa zvekucheka kusimba.

2. Tooling kuita zvinodiwa
Iwo maviri maflange epamusoro emaflange makuru anoenderana kune mumwe kune mumwe, uye tafura yeyakamira lathe yakachinjika kutenderera, saka basa guru rekushandisa ndere kushandisa buri rebhaudhi pahombe flange kubatanidza chishandiso uye flange pamwechete. Kana iyo tooling yakasungirirwa pabhenji rekushanda, inofanirwa kuvimbiswa kuti iyo yakagadziridzwa flange ndege iri concentric uye inofananidzwa neiyo vertical lathe worktable. Kuti uderedze huwandu hwekushandisa, iyo yekushandisa inofanirwa kushandura iyo clamping chinzvimbo, kuitira kuti ive nechokwadi chekuti saizi yegokora 2 inopera inogona kugadziriswa pane imwe tooling. Panguva imwecheteyo, iyo yekushandisa inofanirwa kuve nekuoma kwakaringana, zvikasadaro ichakanganisa zvakanyanya kunaka kwekugadziriswa kweiyo flange yekuisa chisimbiso mhete groove, saka kuti isangane nezvinodiwa zvekushandisa, kureba kwekushandisa kunofanirwa kuderedzwa kusvika pazvinobvira. kuitira kuvandudza kuomarara uye kufambisa basa. Mushure mekunge chigadziro chagadziriswa nehombe flange, radius inotendeuka haifaniri kudarika nharaunda yekushanda yemotokari yakamira, uye inogona kusungirirwa nyore nyore uye kugadziriswa, uye yakanakira kucheka.
3. tooling kuomarara cheki
Iko kutsauka uye kutenderera Angle ye cantilever danda ine groove chimiro inofanirwa kuongororwa kana simba re cantilever beam rakakotama uye rakamonyoroka panguva yekutendeuka. Kuburikidza necheki iri pamusoro, iyo yakanyanya kutsauka ye7.27 × LO -7m uye iyo yakakura Angle ye8.969 × 10-5 idiki deformation, uye muzvikamu zvakakosha zvekuwedzera kwekusimbisa mbariro, kuomarara kure kupfuura iyo yakaverengerwa kukosha, kuomarara kunogona zvizere. kusangana nezvinodiwa zvekucheka simba, Mushure mekusanganiswa kweiyo tooling uye elbow flange, iyo yakanyanya kutenderera dhayamita ndeye 2.42m <3.50m (inotenderera dhayamita yekaviri column vertical mota), saka chishandiso ichi chinogoneka.

4. kutendeuka kugadzirisa
Paunenge uchigadzira maflange mahombe, ndiro yepasi inodzika yakavakirwa pabenji remotokari rakamira, gokora regokora rinoiswa mumudziyo wekushandisa, uye iyo huru-yekupedzisira flange inogadziriswa nemabhaudhi nemabhureki kuti ive nechokwadi chekuti iyo flange yekugadzirisa pamusoro uye vertical car workbench. zviri concentric uye parallel kuchekwa. Paunenge uchigadzira iyo diki-yekupedzisira flange, iyo yepasi ndiro yemudziyo inodzika uye yakasungirirwa pabhenji rebasa remota yakamira. Mushure mekusimbisa kumashure kwechidimbu-chekupedzisira uye ndiro duku inotsigira, chidimbu-chekupedzisira uye chidimbu chinotsigira chinogona kugadziriswa nemabhoti asati acheka chidimbu chiduku. Iyo verticality yeakakura uye madiki flanges anofanirwa kuvimbiswa kana uchitsvaga kumberi clamping mukucheka.
5. Mamiriro ezvinhu
Iyo hombe flange tooling yakapusa uye inonzwisisika chimiro, nyore kugadzirwa, yakanaka kusimba, kurongeka kwekugadzirisa kuri nyore kushanda, kusangana zvizere negokora hombe flange kumira pane machining zvinodiwa zvemapoka matatu egokora flange anonyatsokodzera, pasi pemamiriro ekupedzisira. maturusi emuchina mune ramangwana, ane vertical lathe machining zvikamu zvakafanana zvakavhura nzira nyowani.