Masiku ano flange, ndi kukhala moyo wathu ndi mafakitale ambiri, angagwiritsidwe ntchito kusindikiza mankhwala. Choncho, masiku ano flange ntchito kapena osiyanasiyana kwambiri flanges makonda wakhala mankhwala amene angagwiritsidwe ntchito m'malo ambiri. Ndiye mfundo zotsatirazi ziyenera kuperekedwa chidwi pamaso pa makonda kupanga flanges.
1. Kupanga zida ndi kupanga
Ma flanges akuluakuluamawotcherera ndi 2 clamping pansi mbale 900 aliyense, 2 flange zothandizira, 2 ofukula mbale ndi 4 kulimbikitsa mbale. Kuonetsetsa kuuma kwa tooling, kuwotcherera msoko wa mbale olumikizidwa ayenera beveled kudzera, ndi kuwotcherera ngodya ndi 20-30mm mkulu. Pambale ya flangebowo lolingana limabowoleredwa, zimatsimikizira kulondola kwa flange kupita ku mbale ya flange yokhala ndi kugwirizana kwa bawuti, mbali yaying'ono yomaliza ndi mbale kumbuyo, kusiyana pakati kumatha kuyika ma jacks ang'onoang'ono ndikusindikiza mbali yowongoka ya mbale.mbale ya flangekutsegula kusiyana, kuti chigongono mu tooling, kutengera dongosolo la thicker zitsulo mbale pafupifupi ufa mtundu tooling, kukwaniritsa zofunika kudula rigidity.

2. Zofunikira pakugwiritsa ntchito zida
The awiri flange pamalo a flanges lalikulu ndi perpendicular wina ndi mzake, ndi tebulo ofukula lathe ndi yopingasa kasinthasintha, kotero ntchito yaikulu ya tooling ndi ntchito bolt bolt pa flange lalikulu kulumikiza tooling ndi flange pamodzi. Pamene tooling ndi clamped pa workbench, ziyenera kutsimikiziridwa kuti kukonzedwa flange ndege ndi concentric ndi kufanana ofukula lathe worktable. Pofuna kuchepetsa chiwerengero cha tooling, tooling athe kusintha clamping malo, kuti kuonetsetsa kuti kukula kwa chigongono 2 malekezero akhoza kukonzedwa pa tooling mmodzi. Pa nthawi yomweyo, tooling ayenera kukhala stiffness mokwanira, apo ayi izo kwambiri zingakhudze processing khalidwe la flange kusindikiza mphete poyambira, kotero kuti akwaniritse zofunika ntchito, kutalika kwa tooling ayenera kuchepetsedwa mmene ndingathere, kuti apititse patsogolo kuuma ndikuthandizira kugwira ntchito. Pambuyo pokhazikika ndi flange yayikulu, mtunda wokhotakhota suyenera kupitilira utali wozungulira wagalimoto yowongoka, ndipo ukhoza kumangirizidwa ndikusinthidwa mosavuta, ndipo ndi yabwino kudula.
3. tooling stiffness cheke
Kupindika ndi kuzungulira Ngongole ya mtengo wa cantilever yokhala ndi kapangidwe ka groove iyenera kuyang'aniridwa pamene mphamvu ya mtengo wa cantilever ipindika ndikupindika potembenuka. Kupyolera mu cheke pamwambapa, kupatukana kwakukulu kwa 7.27 × LO -7m ndi Angle yaikulu ya 8.969 × 10-5 ndizochepa, ndipo m'madera okhudzidwa ndi kuwonjezeka kwa mipiringidzo yolimbikitsa, kuuma kupitirira mtengo wowerengeka, kuuma kumatha mokwanira. kukwaniritsa zofunika kudula mphamvu, Pambuyo kuphatikiza tooling ndi chigongono flange, pazipita rotary awiri ndi 2.42m < 3.50m (mozungulira m'mimba mwake mwa magawo awiri agalimoto ofukula), kotero chida ichi ndi chotheka.

4. kutembenuza processing
Mukakonza ma flanges akulu, mbale yapansi imayikidwa pa benchi yowongoka yagalimoto, chigongonocho chimayikidwa muzogwiritsira ntchito, ndipo flange yayikulu-mapeto imayikidwa ndi mabawuti ndi mabulaketi kuti muwonetsetse kuti malo opangira ma flange ndi benchi yowongoka yamagalimoto. ndizokhazikika komanso zofanana kuti zidulidwe. Pokonza flange yaing'ono-mapeto, mbale pansi pa tooling ndi pansi ndi clamped pa workbench ya ofukula galimoto. Mutatha kulimbitsa kumbuyo kwa flange yaing'ono ndi mbale yaing'ono yothandizira, phokoso laling'ono laling'ono ndi mbale yaing'ono yothandizira ikhoza kukhazikitsidwa ndi ma bolts musanadulire flange yaying'ono. Kuyimirira kwa flanges zazikulu ndi zazing'ono ziyenera kutsimikiziridwa poyang'ana kutsogolo kwa clamping mu kudula.
5. Zomangamanga
Lalikulu flange tooling dongosolo losavuta ndi wololera, nsalu zosavuta, kukhazikika bwino, ndondomeko mayalikidwe kusintha n'zosavuta ntchito, mokwanira kukumana lalikulu chigongono flange kuima pa Machining zosowa za magulu atatu a chigongono flange oyenerera kwathunthu, pansi pa chikhalidwe cha mapeto. zida makina m'tsogolo, ndi ofukula lathe Machining mbali zofanana watsegula njira yatsopano.