Flange na yau, shine ya zama rayuwarmu da masana'antu da yawa, ana iya amfani da su don hatimin samfuran. Don haka, aikace-aikacen flange na yau ko ɗimbin kewayon flanges na musamman ya zama samfur wanda za'a iya amfani dashi a wurare da yawa. Sa'an nan ya kamata a kula da wadannan maki kafin a keɓance samar da flanges.
1. Tooling zane da kuma masana'antu
Manyan flangesana welded da 2 clamping kasa faranti na 900 kowanne, 2 flange goyon baya, 2 tsaye faranti da 4 ƙarfafa faranti. Domin tabbatar da taurin kayan aiki, ya kamata a yi amfani da suturar walda na farantin da aka haɗa ta hanyar, kuma kusurwar walda tana da tsayi 20-30mm. A kanfarantin karfeMadaidaicin rami mai tsayi yana hakowa, ba da garantin daidaiton flange zuwa farantin flange tare da haɗin kusoshi, ƙaramin ƙarshen flange da farantin a baya, rata tsakanin na iya sanya ƙananan jacks na hannu kuma danna tare da madaidaiciyar shugabanci na farantin a kanfarantin karfebude wani rata, sabõda haka, gwiwar hannu a cikin tooling, rungumi tsarin da kauri karfe farantin kimanin trough irin tooling, Don saduwa da bukatun yankan rigidity.

2. Bukatun aikin kayan aiki
Fuskokin flange guda biyu na manyan flanges suna daidai da juna, kuma teburin lathe na tsaye yana jujjuyawa a kwance, don haka babban aikin kayan aiki shine yin amfani da rami na kulle akan babban flange don haɗa kayan aiki da flange tare. Lokacin da aka manne kayan aiki akan benci na aiki, yakamata a ba da tabbacin cewa jirgin saman flange ɗin da aka sarrafa yana mai da hankali kuma yayi daidai da aikin lathe na tsaye. Don rage yawan adadin kayan aiki, kayan aiki ya kamata su iya canza matsayi na matsawa, don tabbatar da cewa za'a iya sarrafa girman girman gwiwar 2 a kan kayan aiki ɗaya. A lokaci guda, kayan aikin dole ne ya sami isasshen ƙarfi, in ba haka ba zai yi tasiri sosai ga ingancin aiki na tsagi na flange sealing, don haka don saduwa da buƙatun amfani, yakamata a rage girman kayan aiki gwargwadon yiwuwa. don inganta taurin kai da sauƙaƙe aiki. Bayan da aka gyara na'urar tare da babban flange, radius mai juyawa bai kamata ya wuce radius mai aiki na motar tsaye ba, kuma za'a iya sauƙaƙewa da daidaitawa, kuma ya dace da yankan.
3. duban taurin kayan aiki
Ya kamata a duba kusurwar jujjuyawa da jujjuyawar katakon katako tare da tsarin tsagi lokacin da aka lanƙwasa ƙarfin katako da murɗa yayin juyawa. Ta hanyar duban da ke sama, matsakaicin juzu'i na 7.27 × LO -7m da matsakaicin kusurwar 8.969 × 10-5 sune ƙananan nakasawa, kuma a cikin sassan da suka dace na haɓaka sanduna masu ƙarfi, taurin kai sama da ƙimar ƙididdigewa, taurin zai iya cikawa. saduwa da buƙatun yankan ƙarfi, Bayan haɗuwa da kayan aiki da flange gwiwar hannu, matsakaicin matsakaicin jujjuyawar diamita shine 2.42m <3.50m (juya diamita na mota mai ginshiƙi biyu), don haka wannan kayan aikin yana yiwuwa a zahiri.

4. sarrafa aiki
Lokacin sarrafa manyan flanges, farantin ƙasa yana ƙasa an ɗora shi akan madaidaicin aikin motar mota, an shigar da flange na gwiwar hannu a cikin kayan aikin, kuma an daidaita babban flange tare da kusoshi da maƙallan don tabbatar da cewa filin sarrafa flange da aikin motar mota a tsaye. suna mai da hankali kuma a layi daya da za a yanke. Lokacin sarrafa ƙaramin-ƙarshen flange, farantin ƙasa na kayan aikin yana ƙasa kuma yana manne akan benci na motar tsaye. Bayan daɗaɗɗen baya na ƙananan ƙarami da ƙananan farantin tallafi, za a iya gyara ƙananan ƙananan ƙananan ƙafa da ƙananan faranti tare da kusoshi kafin yanke ƙananan flange. Ya kamata a tabbatar da tsayin daka na manyan da ƙananan flanges yayin neman matsi na gaba a yankan.
5. Abubuwan tsari
Babban kayan aikin flange mai sauƙi da tsari mai ma'ana, ƙirƙira mai sauƙi, rigidity mai kyau, gyare-gyaren tsari yana da sauƙin aiki, cikakken cika babban flange na gwiwar hannu yana tsayawa akan buƙatun machining na ƙungiyoyi uku na flange na gwiwar hannu gaba ɗaya sun cancanta, a ƙarƙashin yanayin rashin iyaka. kayan aikin injin nan gaba, tare da injinan lathe a tsaye makamantan sassan sun buɗe wata sabuwar hanya.